- High speed – 120 trays per minute (faster in some cases)
- Compact size and easy integration into your line.
- Handling of trays of any shape or material, with inter-tray spacing as low as 0.1mm
- Optional alarms for no tray/missed tray and for ‘tray reload needed’
- Easy to use
- Low maintenance – Reduced labour costs
Denester Racks and Buffer Trays
present rapidly and reliably denested trays precisely where you want them. The Ishida Tray Denesting Rack integrates into any line, responding to signals from upstream or downstream to meet your exact speed and denesting requirements. The Ishida Tray Denester offers high speed and efficiency, with the reliability and consistency expected of a major contributor to food packing automation worldwide. Operating at 120 trays per minute, it reduces at a stroke the downtime generated by missing or unseparated trays, and avoids the low speed and high cost of manual denesting.
Using a cassette system, with each lightweight cassette able to handle trays of specified length, width, rim type and inter-tray spacing, the Denester enables you to switch from the commonest tray type to the most customised with a simple, one minute, tool-free changeover.
High efficiency combines with simplicity and low maintenance (the Denester has just six moving parts) to offer rapid payback.
The Ishida Automatic Tray Buffer consistently feeds the Tray Denester from a buffer of full height tray stacks. Total buffer length can be tailored to suit your precise needs.
- Optional alarm for no-tray/low-tray detection
- Low maintenance design with few moving parts
- Easy to clean
- Reduced Maintenance costs – designed to reduce the need for manual interention
- Easy Operation and Setup
- Easy to clean, low maintenance equipment
Portion and Pack
This complete subsystem will integrate with your portioning method and your traysealer, to deliver a fast and efficient system that reduces manual intervention, strengthening the hygiene aspects of your operation. It is perfect for products such as minced beef or ground lamb, which emerge from the portioning step as cohesive single pieces of consistent shape. Each Ishida Portion & Pack is supplied ready to handle your precise product and to link with your existing portioning/traysealing arrangements.
Portion & Pack is a complete tray-filling sub-system that takes product from your portioning system and delivers it in trays to your traysealer at up to 100 packs per minute. It includes a Tray Denester and an Automatic Tray Buffer.
Portion & Pack is easy to clean and requires little maintenance. An integrated alarm notifies operators of any missing trays or portions
- State-of-the art designs and concepts
- World-class engineering and manufacture
- Programmable, servo-controlled operation
- Well-resourced service and support throughout Europe, Africa and the Middle East
- Easy to maintain – designed to reduce need for manual intervention
- Hygienic – Easy-clean construction
Distribution Filling/ Topping System
Weigher-to-pack distribution systems are a key factor in the speed and efficiency of your packing line. Their job is to ensure your product, even if it has many component parts, is placed in the pack in exactly the layout you require, without loss, damage or splashing that could compromise product, pack or seal.
As a world-leading expert in this field, Ishida offers both tailor-made and off-the-peg distribution systems, based on the most up-to-date technology and on solid experience of many thousands of applications worldwide.
From complex ready meals and colour-banded salads to single-piece meat or vegetable products, Ishida can help you to decide the best distribution system for your needs, and the most economical way of achieving it.
Ishida’s expertise in this area also extends to topping systems for pizzas and similar products, where an accurate and even distribution, particularly of the more costly ingredients, can ensure consumer satisfaction while maintaining profitability.
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